Index Casting Forming into Fibers The Continuous Fiber Process Staple Fiber Process Chopped Fiber Glass Wool Protective Coatings Forming into Shapes Casting Firstly, once the batch is prepared, it is put into a heater and prepared for melting. The heater can be heated with electricity or non-renewable energy sources or sometimes with both. The temperature must be precisely controlled to maintain legitimate gas flow. The gas is supposed to be kept at a very high temperature around 1370 degrees Celsius; this is a higher temperature than other glass, so it can then be made into fiber. Once transformed into a liquefied substance, at the end of the process it is transferred to the creator apparatus. Say no to plagiarism. Get a tailor-made essay on "Why Violent Video Games Shouldn't Be Banned"? Get an Original EssayFiber FormationSeveral unique procedures are used to frame the components. Generally this is decided by the type of fiber. The strands of material can be enclosed by the liquid glass specifically by the boiler, or the liquid glass can first be supported by a fiberglass machine that structures crystalline minds about 1.6 cm wide. These marbles allow you to investigate the outside of the glass to identify any polluting influences. In both the immediate liquefaction and marble dissolution processes, the glass is pushed onto electrically heated bushings (also called spinnerets). The platinum bushing compound; with a number between two hundred and almost four thousand fine orifices. The liquid glass passes through the openings and turns into fine fibers. The continuous filament process Using this process it is possible to produce a longer fibre, which is continuous. After bushing, if there is glass falling through the holes, there are numerous wires that would get caught in a high-speed winder. Rotates at approx. 3 km per minute. The tension then pulls out all the wires as it liquefies, creating elements. To ensure that the process does not break down, a chemical binder is applied. It is then wound onto tubes. Staple Fiber Process As the melt flows through the bushings, the positioned jets automatically and very quickly cool the filaments. `The rapid, stormy gusts of air appear to break the filaments into smaller lengths of about 20 – 40 cm. These threads then fall through a spray of oil onto a rotating drum. It forms a web, which can be pulled out of a drum and lifted to assemble the fibers. It can be made into yarn. Chopped Fiber Sometimes instead of being made into yarn, longer strands can be cut into shorter pieces. The wire is then mounted on sets of spindles called creels. They are pulled through a motor, which cuts them into small pieces. The smaller, shredded bits of fiber are then formed into mats, which are added to pieces, which are added to a binder. After baking, the mat is then rolled up. Various sizes of these mats are produced based on their respective weights and thicknesses, some of these examples are; decorative mats or even roof coverings. Glass wool The following process contains molten glass, derived from a furnace, flowing into a cylindrical vessel containing smaller holes. Since the vessel tends to rotate rapidly, streams of glass flow out of it horizontally through the tiny holes. The molten glass streams are then quickly converted into small fibers, which expel hot air and hot gases in a downward motion. The conveyor belt from which the fibers come is intertwined with each other.